Filling Range:250ML -5L
Nozzles:6
Speed:≦40 pcs/min

JPACKS successfully implemented this chemical production line for a Canadian manufacturer. The project's core objective was to automate the end-of-line packaging process for liquid pesticides and detergents, ranging from 250ml to 5-liter containers, with a target output of up to 40 bottles per minute. The solution seamlessly integrates three core automated stations into one coherent chemical packing machine system: The automatic chemical filling line includes a chemical filling machine and packing machine, a single-head automatic capping machine and a double-sided self-adhesive labeling machine. 

Key Features

This type of Flow Meter is suited for pesticides.
Robust construction in stainless steel.
Siemens PLC controlled with touch screen panel.
Easy adjusting hand wheels for quick changeover.
30 job memory for easy set-up and recall.
Neck grabber for different sizes of container.
Capable capping type: plastic screw cap.
Manual or automatic feeding of cap.
Auto Pick & Place device is designed to handle most cap types, and driven by servo motor.
Capping chuck with servo drive for adjustable torque values.
Labeling – automatic labeling machine to label flat containers (front / back).

Options

1.Filling Machine
Safety Guard
Nozzle up & down action driven by servo motor
Filling nozzle (Dia. 25.4mm) for big neck
Liquid feeding pump
Conveyor upgrade
Agitator
Product Feeding Turn Table
2.Capping Machine
Safety Guard
Cap hopper & elevator
Vibrator bowl, cap chute, gripper and chuck for different size of cap
Conveyor upgrade
Inspection: missing cap / cock cap / missing foil liners
3.Labeling Machine
Coding system: hot stamp or thermal-transfer printer
Conveyor upgrade

Technical Deep Dive: Why This Chemical Packing Machine Excels

The design of this chemical line line incorporates several key features tailored for chemical manufacturers:

1. Flow Meter Filling Technology: Unlike piston or gravity fillers, the mass flow meter in this chemical packing machine measures product by volume as it passes through the pipe. This method minimizes agitation, making it ideal for foaming liquids like surfactants and pesticides, and maintains accuracy despite changes in viscosity or temperature.

2. Hygienic & Corrosion-Resistant Design: All product-contact parts are constructed from SUS304 or optional 316L stainless steel. The smooth surfaces and sloped design facilitate complete drainage and cleaning, reducing cross-contamination risk between production runs.

3. Industrial-Grade Control & Safety: Managed by a Siemens PLC with a touch-screen HMI, the entire chemical production line can store 30 recipes for quick changeover. It includes full safety guarding, emergency stops, and interlock systems, which are mandatory for packaging hazardous chemicals.

Key Applications of This Chemical Filling Line

This chemical packing machine system is engineered for a wide spectrum of liquid products within the chemical industry, including:

• Agrochemicals: Herbicides, insecticides, fungicides, and liquid fertilizers.

• Industrial & Institutional (I&I) Cleaners: Concentrated detergents, degreasers, and disinfectants.

• Household Cleaners: Bleach, dish soaps, and all-purpose cleaners.

• Specialty Chemicals: Additives, solvents, and corrosive liquids (with compatible seal upgrades).

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Specifications