Recommended products for this overflow filling machine: Bottled water, food coloring, vegetable oil, liquid cleaners, petroleum oils, ink, light makeup remover, alcohol, bleach, brine and many more.
JPACKS's overflow filling machines are optimally designed for low to medium viscosity liquids and excel at high-speed filling of foamy products.
This machinery is capable of handling a diverse range of products, including:
Food & Beverages: Sauces, syrups, water, fruit juice, wine, tea, and other non-carbonated beverages.
Personal Care & Chemicals: Light gels, shampoos, foamy cleansers, and various chemical products.
The overflow filling machines are versatile in container compatibility, engineered to work with all kinds of rigid plastic, glass, and metal containers. Constructed for durability and hygiene, every overflow filler features a heavy-duty stainless steel frame, with all product-contact parts manufactured from food-grade materials.
What is an Overflow Filling Machine?
An overflow filling machine operates on a distinctive principle designed to achieve uniform liquid levels across containers, rather than dispensing a fixed volume or weight of product. It employs specialized nozzles that descend into each bottle, forming a seal at the opening. Liquid flows continuously into the container until it reaches a predetermined height, at which point any excess product is diverted through an overflow channel back into a central holding tank for recirculation. This mechanism ensures every bottle is filled to an identical level, even if individual containers have slight variations in internal volume.
Construction features:
● 304 Stainless steel heavy duty stainless steel welded C frame.
● 80L stainless steel overflow tank.
● Stainless steel cover for overflow tank.
● 304 stainless steel feeding manifold.
● All contact parts are stainless steel, sanitary, Teflon, viton and hoses per your requirements.
● Special seals or hoses by order.
● Calibrated guide for fast height changeovers.
● Filling machine mounted on 4 heavy duty casters.
Control panel features:
● Mitsubishi PLC for all machine logic functions, special modifications on programs available for special adaptations.
● Frequency control drive for pump speed, acceleration and deceleration.
● Front panel bottle filling time adjustment through Timer.
● Front panel conveyor speed control for machine sold with conveyor.
● Front panel mounted bottle counter.
● Front panel Start and Emergency STOP for easy access.
● Front panel nozzle code for changing nozzle quantities.
● Fiber optic sensors by SICK standard for container gating.
● Expandable to 20 nozzles to increase speed.
● No bottle no fill PLC controlled.
Equipment Details:
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The operation panel integrates all functions such as touch screen and operation buttons, governor, etc., which makes it easy to adjust each parameter. | The bottle clamp function, and the anti-drip collection tank function can all be quickly positioned and adjusted with the hand wheel. | The conical stainless steel hopper and centrifugal pump are fixed on a removable stainless steel platform for easy movement and cleaning. The centrifugal pump is protected by a waterproof cover. The speed of the centrifugal pump is controlled by a frequency converter. | International brand PLC control system, stable and trouble-free operation. |
Main components features:
●3000L per Hour, 304 stainless steel centrifugal pump.
● Hardened Stainless steel calibrated shafts with linear bearings for nozzle rack movement smoothness and durability.
● 250mm stroke air cylinder with magnetic sensors for nozzle up and down movement.
● 304 Stainless steel sanitary check valve mounted on pump.
● Hand wheel and shaft mounted stoppers for height and stroke adjustment.
Overflow Filling Machine Standard Features:
● Nozzle spacing fully adjustable through top screw.
● Container height adjustment from 1 to 16 inches high.
● Nozzle stroke adjustments from 0 to 10 inches.
● Entry and exit bottle gating cylinders adjustable, sideways, up and down and inside and outside.
● Will work with plastic or glass containers.
● No change parts needed for various types of containers.
● Air filter-regulator and safety lockout valve included.
Electrical configuration:
● PLC:Mitsubishi
● HMI:Kinco
● Inverter:Delta
● Low voltage appliances: Schneider
● Photoelectric sensors: SICK
● Pneumatic components: Airtac
● Electrical brands can be customized according to user needs, but need to increase the corresponding cost.
Electric and pneumatic requirements:
110/220 Volts, 50/60Hz, 15 Amps. 5 CFM @ 80 p.s.i.
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Name | Picture | Quantity |
Filling valve spring |
| 1set |
Pressure bottle mouth gasket |
| 1set |
Fluorine Rubber O-Ring |
| 1 set |
Conveyor chain plate |
| 1meter |
Food grade hose |
| 1meter |
Tel: 0086-13616137022
Fax: 0086-519-82797687
Email: sales@jpacks.com
Add: No.3 Building 1, Jinbotong, Yangang East Road, Jintan, Changzhou, Jiangsu, China
