Overflow Filler Features

JPACKS's pressure overflow fillers are expertly engineered for high-speed, precise filling of a diverse range of products and containers. Their design prioritizes hygiene and durability to meet rigorous production standards.

Ideal Products and Containers

These pressure overflow fillers excel with low to medium viscosity liquids, particularly those prone to foaming. They are versatile enough to handle:

• Beverages: Water, fruit juice, wine, tea, and other non-carbonated drinks.

• Personal Care & Chemicals: Shampoos, light gels, foaming cleansers, and various chemical products.

• Other Liquids: Sauces, syrups, and similar items.

• Container Materials: All types of rigid containers, including those made from plastic, glass, and metal.

Engineering and Design Features

The robustness and sanitary design of these pressure overflow fillers ensure consistent performance and easy maintenance. Key features include:

• Hygienic Construction: Built on heavy-duty stainless steel frames with all product-contact parts made from food-grade materials, supporting easy cleaning with options for CIP (Clean-in-Place) and WIP (Wash-in-Place) systems.

• Precision Filling Principle: The technology guarantees a uniform fill level in every container by allowing excess liquid or foam to overflow and return to the system. This is crucial for products where visual consistency on the shelf is important.

What is an Overflow Filler?

An overflow filler is a unique piece of packaging equipment that fills every bottle to the same level, regardless of the interior volume of the individual containers. Rather than filling by volume or weight, the overflow filler uses a nozzle that, once liquid reaches a certain level in the container, overflows product back into a holding tank. By creating a seal over the bottle and allowing product to recirculate, the overflow filler creates a unique fill to level system.

The overflow (or fill-to-level) system offers distinct advantages for product presentation and handling challenging liquids.

Key Benefits:

Enhanced Shelf Appeal: This technology ensures that every container, especially clear ones like bottled water, spirits, or cleaners, is filled to an identical level. This visual consistency on the retail shelf creates a professional, uniform appearance that strengthens consumer confidence in product quality and quantity.

Superior Foam Management: The system is exceptionally effective for products that generate foam during filling, such as soaps or detergents. It works by continuously introducing liquid into the container. As foam forms and rises, the excess is allowed to overflow out. This process continues until the foam dissipates and only liquid remains, guaranteeing a consistent and reliable fill volume despite the product's foaming nature.

Construction features:

● 304 Stainless steel heavy duty stainless steel welded C frame.

● 80L stainless steel overflow tank.

● Stainless steel cover for overflow tank.

● 304 stainless steel feeding manifold.

● All contact parts are stainless steel, sanitary, Teflon, viton and hoses per your requirements.

● Special seals or hoses by order.

● Calibrated guide for fast height changeovers.

● Filling machine mounted on 4 heavy duty casters.

Control panel features:

● Mitsubishi PLC for all machine logic functions, special modifications on programs available for special adaptations.

● Frequency control drive for pump speed, acceleration and deceleration.

● Front panel bottle filling time adjustment through Timer.

● Front panel conveyor speed control for machine sold with conveyor.

● Front panel mounted bottle counter.

● Front panel Start and Emergency STOP for easy access.

● Front panel nozzle code for changing nozzle quantities.

● Fiber optic sensors by SICK standard for container gating.

● Expandable to 20 nozzles to increase speed.

● No bottle no fill PLC controlled.

Equipment Details:

The operation panel integrates all functions such as touch screen and operation buttons, governor, etc., which makes it easy to adjust each parameter.	The bottle clamp function, and the anti-drip collection tank function can all be quickly positioned and adjusted with the hand wheel.	The conical stainless steel hopper and centrifugal pump are fixed on a removable stainless steel platform for easy movement and cleaning. The centrifugal pump is protected by a waterproof cover. The speed of the centrifugal pump is controlled by a frequency converter.	International brand PLC control system, stable and trouble-free operation.

Main components features:

●3000L per Hour, 304 stainless steel centrifugal pump.

● Hardened Stainless steel calibrated shafts with linear bearings for nozzle rack movement smoothness and durability.

● 250mm stroke air cylinder with magnetic sensors for nozzle up and down movement.

● 304 Stainless steel sanitary check valve mounted on pump.

● Hand wheel and shaft mounted stoppers for height and stroke adjustment.

Standard features:

● Nozzle spacing fully adjustable through top screw.

● Container height adjustment from 1 to 16 inches high.

● Nozzle stroke adjustments from 0 to 10 inches.

● Entry and exit bottle gating cylinders adjustable, sideways, up and down and inside and outside.

● Will work with plastic or glass containers.

● No change parts needed for various types of containers.

● Air filter-regulator and safety lockout valve included.

Electrical configuration:

● PLC:Mitsubishi

● HMI:Kinco

● Inverter:Delta

● Low voltage appliances: Schneider

● Photoelectric sensors: SICK

● Pneumatic components: Airtac

● Electrical brands can be customized according to user needs, but need to increase the corresponding cost.

Electric and pneumatic requirements:
110/220 Volts, 50/60Hz, 15 Amps. 5 CFM @ 80 p.s.i.

Overflow Filler Application